plastic raw materials

Light polyethylene is a soft, flexible and lightweight plastic material that is included in the category of polymer raw materials. One of the reasons for the popularity of light polyethylene is its flexibility at low temperatures and high resistance to corrosion.

PET or polyethylene terephthalate (PET) and polyethylene are similar to each other, but they have differences such as different polymer composition, different properties and applications, which you should pay attention to when choosing as raw materials.

Applications of light polyethylene (LDPE)

Also, the use of light polyethylene is not suitable for applications where hardness, high temperature resistance and structural strength are required. Light polyethylene is used in plastic raw materials, and due to its good flexibility and low price, it can be used to make food and garbage bags, juice containers, adhesive coatings, water pipes and hoses.

"LH0075"

Unlike heavy polyethylene, light polyethylene has a branching structure with long and short branches. LDPE light polyethylene is produced at a temperature of 80 to 300 °C and a pressure of 1000 to 3000 bar through a free radical polymerization process. One of the other models of light polyethylene is linear light polyethylene, which we will explain below.

Features of light polyethylene:

High flexibility:

This feature makes it widely used in the production of films and packaging.

Relative transparency:

It is transparent in low thicknesses.

High chemical resistance:

It is resistant to chemicals, acids and bases.

Impact resistance:

This material has high impact properties.

Low density:

Its density is around 0.91 to 0.94 grams per cubic centimeter.

Operating temperature:

Its temperature resistance is usually in the range of -50 to 85 degrees Celsius.

Linear light polyethylene

It is a linear polymer with short branches and is generally produced by copolymerization with short chain alpha olefins such as 1-butene, 1-hexene and 1-octene. Linear light polyethylene has higher tensile strength than light polyethylene. It also has a higher resistance to impact and puncture. Linear light polyethylene is used to make cable caps, small packages, liquid containers, etc.

Linear light polyethylene has a melting point of 105 to 115 degrees Celsius and its density is 0.91 to 0.94. Also, this material has a good resistance to alcohols, dilute acids and bases and has a low price with good processability.

“LL 0209AA”

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Polystyrene is one of the primary polymer materials that is clear, rigid, fragile and strong in its unmodified state. Polystyrene is produced in various forms such as foam, rigid plastic and film, which are used for food packaging, electronic protection, etc.

Polystyrene is also known as phenylene and is a thermoplastic polymer that softens and melts when heated and can be reused. Polystyrene is a widely used electrical insulator that is resistant to chemicals such as acids and bases.

Polystyrene contains styrene monomer. In addition, it may contain additives such as initiators, catalysts, stabilizers, lubricants, pigments, and fillers that increase the physical properties of the final product.

Applications of polystyrene

It is used to protect consumables and prevent them from spoiling. The production of disposable dishes, electrical appliances, clock bodies, televisions, radios, sports equipment, toys, cold insulation in the bodies of refrigerators, freezers and household appliances are among the uses of polystyrene.

Features of polystyrene

Light and low density:

This feature has caused it to be used in packaging and insulation applications.

Transparency:

In its pure form, polystyrene is transparent and can be used for applications that require visibility.

Low thermal resistance:

At high temperatures, it becomes brittle and deforms easily.

Cheap and economical:

Its production is cheap and it is the reason for its wide use in industries.

Recyclability:

Polystyrene can be recycled, although its recycling requires special conditions.

Below are the explanations of the types of polystyrene:

General polystyrene GPPS

One of the most widely used polystyrene models is crystalline polystyrene, which is also known as crystal polystyrene and is used for general purposes. It is used to make disposable containers, electrical parts, sports equipment and toys. Also, the use of crystalline polystyrene has advantages such as high strength, transparency, dimensional stability, high electrical properties, resistance to gamma rays and low price.

"GPPS1540"

HIPS resistant polystyrene

It is an economical and versatile polymer that is resistant to impact and has good dimensional stability. Resistant polystyrene can be colored and is easily molded. The advantages of this type of polystyrene include high flexibility, easy machining, impact resistance, and low price.

HIPS resistant polystyrene is actually a thermoplastic that is obtained from the polymerization of styrene monomers and is a hard and rigid plastic. Resistant polystyrene is used for packaging and making consumer goods.

"HIPS7240"

EPS expanded polystyrene:

Expanded polystyrene is produced from white foams, which is used in the packaging industry, building insulation and other cases. Also, EPS expanded polystyrene granules consist of two parts. A part of styrene that forms the structure of the cell and a part of pentane gas that is a foaming agent. Expanded polystyrene is light weight and has low heat transfer.

Hence it is used for insulation. Expandable polystyrene can be used to prevent energy loss. Also, this polymer has high impact resistance.

"HS121"

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Additives (Masterbatch) is actually a solid product that is usually rubber, plastic or elastomer. Masterbatch is a thick mixture of pigments that is added to polymer raw materials.

Masterbatch is a type of additive that is used to color polymer raw materials or transfer other properties to them. To produce a masterbatch, the pigments or additives are first identified and weighed, and then mixed with carrier resin or polymer raw materials.

For example, masterbatches may have the following additives:
UV stabilizer

Antioxidants

Lubricants and molding agents

Foaming agents

Antistatic agents

Nucleogenic agents

Anti-blocking agents, etc

Masterbatch is a concentrated additive to the granule for modifying thermoplastics, and an additive is composed of one or more materials and a special polymer carrier resin. Today, masterbatches are widely used in the plastic industry and are one of the essential materials in the 21st century.

Masterbatch applications

In addition to paper, glass and metal are also used in packaging from Masterbatch. Various types of masterbatch can be used in the automotive industry, electrical and electronic industry, construction industry, consumer goods, appliances and household items.

Advantages of masterbatch:

Ease of use

Uniformity in color and product properties

Reduction of production cost due to optimal use of additives

Masterbatch is added to the composition as a percentage of the total weight of raw materials and can be used in processes such as plastic injection, extrusion and molding.

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One of the most practical models of polystyrene, which is a part of polymer, is crystalline polystyrene, which is also known as crystal polystyrene and is used for general purposes. It is used to make disposable containers, electrical parts, sports equipment and toys.

Using crystalline polystyrene has advantages such as high strength, transparency, dimensional stability, high electrical properties, resistance to gamma rays and low price. Also, its disadvantages include fragility at ambient temperature and poor mechanical properties.

According to the applications of crystalline polystyrene, which is used in the production of disposable containers, etc., it can also be placed in the category of plastic raw materials. In the market, crystalline polystyrene is known as crystal, and it is a glossy, glassy, ​​resistant and hard polymer.

Applications of crystalline polystyrene

It is used for food packaging such as dairy products, meat and chicken trays, chicken plastic cartons, as well as in electronic industries and household appliances such as TV frames, computer frames, internal linings of freezers and refrigerators due to the ease of the process, recyclability and high hardness.

Features of crystalline polystyrene

Transparency and hardness:

Crystalline polystyrene is transparent in its pure form, and for this reason it is used in the manufacture of decorative products and packaging.

Impact resistance:

Due to the combination with rubber, its impact resistance is higher than ordinary polystyrene.

Processing capability:

This material is easily processed by injection, extrusion and thermoforming methods.

Chemical resistance:

It has good resistance against acids and weak bases.

Light weight:

This material has a low density and is very suitable for the production of light products.

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Polypropylene (PP) is a type of proolefin that is a little harder than polyethylene. Polypropylene is a commodity plastic with low density and resistant to high heat. PP has a high melting point, durability and high load bearing capacity.

Application of polypropylene (PP)

Among the uses of polypropylene, we can mention the use in packaging, automobiles, consumer goods, medicine, and cast films, and its chemical formula is (C3H6)n. It is also used in blow molding, injection molding, textile and pipe production.

Polypropylene (PP) is divided into two categories: polypropylene homopolymer and copolymer. In the following, they have been examined:

Polypropylene homopolymer

They are thermoplastic resins that are produced through the polymerization of propylene with Ziegler-Natta catalysts. Homopolymers can be used in various processing technologies such as injection molding, blow molding, film, fiber, sheet extrusion and thermal forming.

In addition to the above applications, PPH homopolymer polypropylene has features such as higher strength-to-weight ratio, longer durability, and greater material stiffness compared to polypropylene copolymer, and for applications that require good resistance to impact, corrosion, and chemicals. It needs good weldability and processability.

"Z  30 s"

Polypropylene copolymer

Copolymers have a second monomer of ethylene, which increases the impact strength compared to polypropylene homopolymer. The key properties of polypropylene copolymer are high impact strength, good chemical resistance, better resistance to cracking at low temperatures and increased flexibility.

Polypropylene copolymer can be used in cases such as making car parts, containers, packaging and family products. It is also widely used in injection molding for various parts and medical devices.

"Moplen EPD60R"

Polypropylene (PP) is a lightweight, hard, rigid and crystalline thermoplastic that exists in various forms. Among the advantages of polypropylene, we can mention its melting point, density, chemical resistance and flammability.

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Crystalline polystyrene compound is one of the primary polymer materials used in various industries. This material is resistant to heat and has high mechanical properties, which has made it widely used in the production of plastic materials.

Application of crystalline polystyrene compound

Crystalline polystyrene compound is one of the raw materials of plastic, which has a uniform texture. This material is widely used in the production of soup packaging containers, disposable cups, ice cream packaging containers and dairy packaging containers. It is also used in the manufacture of toys, watch bands, televisions and electrical components.

It is a compound of polymer raw materials such as crystalline polystyrene to increase the desired properties of the final product. Among the advantages of GPPS compound, we can mention the high transparency, high hardness and easy processing capability of these polymer materials.

Crystalline polystyrene compound is produced from styrene polymerization and is resistant to acids, bases, alcohols, oils and salt solutions. Polystyrene is flammable and burns with a characteristic smell and dark soot.

The molding feature makes the GPPS crystalline polystyrene compound one of the versatile materials, and the recycling of such materials is of great importance. Also, many of today's disposable and household products would not be available without these materials.

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Light polyethylene is a type of polyethylene produced by polymerization of ethylene with small amounts of alpha olefins such as butene and hexane. Light polyethylene compound is used in various industries such as packaging, which includes containers, films and bags.

Application of light polyethylene compound

Light polyethylene compound is used in automobile manufacturing for the production of internal and external parts, construction, pipes and consumer goods. This polymer is produced by methods such as injection molding, compression molding, extrusion, and rotational molding. It is also used in the pharmaceutical industry to produce bottles, medicine containers, laminates and garbage bags.

Compound of polymer raw materials is a set of polymer raw materials, colored particles and reinforcements that increases the final properties of the polymer and can be used in various industries including construction facilities and automobiles.

Among the advantages of light polyethylene compound, we can mention resistance to sunlight, economical cost, better plasticity of polyethylene compound and proper stability of manufactured products, which has led to more applications.

One of the important things when buying polyethylenes is distinguishing PET and polyethylene, which are similar to each other, but have different uses and properties, which are explained in the article on the difference between polyethylene terephthalate and polyethylene.

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Polystyrene compound is a hard, rigid and transparent synthetic resin that is produced from the polymerization of styrene, which is one of the polymer raw materials. Polystyrene is used in the food service industry as rigid trays, disposable dinnerware, and foam cups, plates, and bowls.

Application of polystyrene compound

In cases such as protective packaging (such as packing peanuts, jewelry boxes and optical discs), containers, lids, bottles, trays, glasses, disposable knives and forks and alternative material for making gramophone records, etc. It is applicable.

Polystyrene compound has a uniform texture in terms of variety and distribution and has a good balance between hardness, toughness and impact resistance. It is also produced in the form of granules and has a white color.

Polystyrene compound can also be mixed with other polymers to add stiffness and strength to important plastic and rubber materials. Polystyrene is one of the raw materials of plastic, and due to its low production cost, ease of shaping the melted polymer in injection molding operations, and its optical and physical properties, it is widely used and has become one of the modern plastics.

Polystyrene compound is actually a combination of polystyrene raw materials, coloring materials and reinforcement, which improves its physical properties and desirable properties. This product is highly resistant to shock and impact.

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Polypropylene compound (PP) is a hard and crystalline thermoplastic with low density.  Polypropylene compound is one of the polymer raw materials that has hard and flexible physical properties and the density is used on the weight of the parts.

Polypropylene (PP) compounds, when combined with ethylene copolymers, allow polypropylene compounds to be used as an engineering thermoplastic, competing with materials such as acrylonitrile butadiene styrene (ABS).

Application of polypropylene compound (PP)

Polypropylene compounds can be used in the manufacture of car parts, medical equipment and in the production of household appliances. The compound of polymer materials such as polypropylene has high elasticity and is resistant to corrosion. Polypropylene compound (PP) is also used for the production of joints and for producers of plastic and non-plastic materials.

After polyethylene, 66% of the share of polymer materials in the world is polypropylene (PP). The reasons for the wide use of these materials are due to the various applications of PP, which has more physical properties and properties in the compound type.

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Heavy polyethylene has a high density that is made from petroleum. Polymer raw materials such as heavy polyethylene are among the most widely used plastics in the world, which are used in cases such as plastic bottles, shampoo bottles, milk jugs, piping, cutting boards, etc.

HDPE heavy polyethylene has high tensile strength and is very resistant to impact and melting point. Except for food and detergent, heavy polyethylene can be used for wood-plastic composites, plastic surgery, shoes and 3D printing filament.

In fact, heavy polyethylene can be one of the raw materials of plastic, which has a higher density and weight than other compounds, and that is why it is known by this name. These materials are highly resistant to heat.

One of the things that is important when ordering polymer materials is the difference between polyethylene and PET or polyethylene terephthalate, which, although they look similar to each other, are different in terms of physical properties and structural shape, and they are completely separate polymers.

To produce heavy polyethylene, methane gas is first converted into ethylene in a process. After this conversion, by applying temperature and pressure, ethylene turns into polyethylene. After that, it is time to convert polyethylene into one of its models. This process is called polymerization.In the following, the types of heavy polyethylene are explained:

Injected heavy polyethylene

It is a versatile thermoplastic polymer that is used in various industries due to its excellent properties and performance. Also, injected heavy polyethylene is produced from ethyl polymerization under high pressure using a catalyst system.

Injected heavy polyethylene is a material with high strength and density, which is placed in the category of recyclable polymers. It can also be used repeatedly in injection processes and has a linear structure with low branches.

"52518"

Heavy duty polyethylene

This material consists of a string of ethylene molecules, which makes it strong and light at the same time. Among the physical properties of air heavy polyethylene, he mentioned temperature resistance, high density strength, and chemical resistance.

Air heavy polyethylene is the best type of plastic that can be used a lot. This material has a higher impact resistance and is placed on the top surface due to its hardness and resistance to corrosion and tarnishing.

"HF4760"

Heavy polyethylene pipe

This material is stronger than other pipe raw materials. Stone polyethylene pipe is resistant to acidic and alkaline environments as well as many chemical solutions. In addition, it weighs less than other types of pipes, including cast iron and steel.

"PE-100"

Durani heavy polyethylene

It is also known as polyethylene HDPE 3480. Among the applications of heavy polyethylene, Durani pointed out the production of plastic slides, plastic water tanks, large plastic barriers for traffic control and large plastic tankers.

"MD-3840UA"

Heavy polyethylene film

It is a type of heavy polyethylene with high molecular weight. These materials are used to produce plastic films, strong shopping bags and handbags that can withstand high weight. Also, due to its high resistance, it is also used to make disposable gloves in the medical industry.

"HDPE 7000F"

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